Product Description
Product Parameter
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ITEM NO |
GLE550A2 |
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Name |
Oil free vacuum pump |
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Packing |
2 pcs / carton case , 54 pcs / pallet |
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Weight |
9.0 kg |
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Dimension |
240*113*200 mm |
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Installation size |
89*203 mm (4*M6) |
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Technical Specification |
Voltage : According to your requirements ; Vacuum flow : 100 L/min @-92Kpa : (One-Grade vacuum) 50 L/min @-98Kpa :(Two-Grade vacuum) Power: 400 W ; Noise : ≤51dB(A) ; Speed: 1440rpm / 1700rpm ; Temperature : -5ºC-40ºC |
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Warranty: | Two Years |
| Lubrication Style: | Oil-free |
| Vacuum Flow: | 100 L/Min @-92kpa : (One-Grade Vacuum) |
| Noise: | ≤51dB(a) |
| Brand Name: | OEM |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How Do You Maintain and Troubleshoot Vacuum Pumps?
Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:
Maintenance of Vacuum Pumps:
1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.
2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.
3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.
4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.
5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.
6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.
7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.
8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.
Troubleshooting Vacuum Pump Problems:
1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.
2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.
3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.
4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.
5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.
6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.
7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.
8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.
By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
editor by CX 2023-12-11
China Hot selling API Emsco/Bomco/Gardner Denver/Oilwell/Piston Pump F500- F1600 High Pressure Drilling Piston Mud Pump a/c vacuum pump
Product Description
Manufacture Price F1600 F1300, F1000 Drilling Triplex Mud Pump Reciprocating Pump
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PRODUCT NAME |
MODEL | SPECIFICATION | |
| F SERIES
DRILLING MUD PUMP |
F-1600 | Max. Input: 1600HP (1194 kw) | |
| Stroke Length: 12″ (305mm) | |||
| Max. Speed: 120 RPM | |||
| Displacement: 50.45 L/S | |||
| Rated pressure: 35 Mpa | |||
| Weight: 24800 kg | |||
| F-1300 | Max. Input: 1300HP (970 kw) | ||
| Stroke Length: 12″ (305mm) | |||
| Max. Speed: 120 RPM | |||
| Displacement: 50.45 L/S | |||
| Rated pressure: 35 Mpa | |||
| Weight: 24200 kg | |||
| F-1000 | Max. Input: 1000HP (746 kw) | ||
| Stroke Length: 10″ (254mm) | |||
| Max. Speed: 140 RPM | |||
| Displacement: 43.2 L/S | |||
| Rated pressure: 35 Mpa | |||
| Weight: 16400 kg | |||
| F SERIES
DRILLING MUD PUMP |
F-800 | Max. Input: 800HP (597 kw) | |
| Stroke Length: 9″ (229mm) | |||
| Max. Speed: 150 RPM | |||
| Displacement: 41.5 L/S | |||
| Rated pressure: 32.5 Mpa | |||
| Weight: 14600 kg | |||
| F-500 | Max. Input: 500HP (373 kw) | ||
| Stroke Length: 7-1/2″ (191mm) | |||
| Max. Speed: 165 RPM | |||
| Displacement: 36.8 L/S | |||
| Rated pressure: 26.5 Mpa | |||
| Weight: 9860 kg | |||
Welcome to consult, we will provide the most comprehensive technical support!
| After-sales Service: | 24/7 |
|---|---|
| Warranty: | 24/7 |
| Certification: | API |
| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Piston Vacuum Pumps Create a Deep Vacuum?
Yes, piston vacuum pumps have the capability to create a deep vacuum. Here’s a detailed explanation:
Piston vacuum pumps are designed to generate and maintain a vacuum by using a reciprocating piston mechanism. They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), which is considered a deep vacuum range.
When the piston moves downward during the suction stroke, it creates a vacuum within the cylinder. This allows gas or air from the system being evacuated to enter the cylinder. As the piston moves up during the compression stroke, the gas is expelled from the cylinder, reducing its volume and increasing its pressure. This cyclic process continues, gradually reducing the pressure within the system.
One of the factors that contribute to the ability of piston vacuum pumps to create a deep vacuum is the use of an airtight seal between the piston and cylinder walls. This seal prevents the gas from leaking back into the evacuated system, allowing the pump to maintain the desired vacuum level.
It’s important to note that the achievable vacuum level of a piston vacuum pump can depend on various factors, including the design of the pump, the materials used, the quality of the seals, and the operating conditions. Additionally, the flow rate of the pump may be lower compared to other types of vacuum pumps, as piston pumps are typically designed for applications that require low flow rates but high vacuum levels.
In summary, piston vacuum pumps can create a deep vacuum in the millitorr to micron range. With their reciprocating piston mechanism and airtight seals, they are capable of generating and maintaining a vacuum suitable for applications that require deep vacuum conditions.
Can Piston Vacuum Pumps Be Used for Vacuum Drying Processes?
Yes, piston vacuum pumps can be used for vacuum drying processes. Here’s a detailed explanation:
1. Vacuum Drying Process:
– Vacuum drying is a process used to remove moisture or other volatile substances from a material or product by subjecting it to reduced pressure.
– The reduced pressure lowers the boiling point of the moisture, allowing it to evaporate at lower temperatures.
– Vacuum drying is commonly used in industries such as food processing, pharmaceuticals, ceramics, and electronics to dry heat-sensitive or delicate materials.
2. Vacuum Generation:
– Piston vacuum pumps are well-suited for generating the required vacuum levels for drying processes.
– These pumps create a vacuum by drawing air or gas out of the drying chamber, reducing the pressure inside.
– The piston inside the pump moves up and down, creating a pumping action that helps to evacuate the chamber and maintain the desired vacuum level.
3. Advantages of Piston Vacuum Pumps for Vacuum Drying:
– Piston vacuum pumps offer several advantages that make them suitable for vacuum drying processes:
– High Vacuum Levels: Piston pumps can achieve relatively high vacuum levels, allowing efficient moisture removal from the material being dried.
– Controllable Vacuum Levels: These pumps often have adjustable speed or flow rate controls, enabling precise control of the vacuum level during the drying process.
– Compatibility with Moisture-Laden Gases: Some drying processes involve the removal of moisture-laden gases. Piston pumps can handle these gases without significant performance degradation.
– Robustness and Reliability: Piston vacuum pumps are known for their robust construction and reliability, making them suitable for continuous or long-duration drying processes.
4. Considerations for Vacuum Drying:
– While piston vacuum pumps can be used for vacuum drying, there are a few considerations to keep in mind:
– Temperature Sensitivity: Some drying processes require low-temperature operation due to the sensitivity of the material being dried. It’s important to select a piston pump that can handle the desired temperature range.
– Moisture Compatibility: Depending on the drying process, the pump’s internal components may come into contact with moisture or other volatile substances. It’s essential to select a pump with suitable materials of construction that can withstand such conditions.
– Condensable Vapors: In vacuum drying processes, condensation of vapors can occur. It’s important to ensure that the piston pump is equipped with appropriate features or accessories, such as condensate traps or separators, to handle condensable vapors.
5. System Integration:
– Integrating the piston vacuum pump into the overall vacuum drying system requires consideration of factors such as proper sizing, sealing mechanisms, and connecting piping or hoses.
– It’s important to ensure compatibility and proper integration between the pump, drying chamber, and any additional equipment or controls used in the process.
In summary, piston vacuum pumps can be used effectively for vacuum drying processes. Their ability to generate high vacuum levels, controllability, compatibility with moisture-laden gases, and robustness make them suitable for a wide range of drying applications. However, it’s important to consider factors like temperature sensitivity, moisture compatibility, condensable vapors, and proper system integration to ensure successful and efficient vacuum drying operations.
Can Piston Vacuum Pumps Handle Corrosive Gases or Vapors?
Piston vacuum pumps are generally not suitable for handling corrosive gases or vapors. Here’s a detailed explanation:
1. Construction Materials:
– Piston vacuum pumps are typically constructed with materials such as cast iron, aluminum, stainless steel, and various elastomers.
– While these materials offer good resistance to normal operating conditions, they may not be compatible with corrosive substances.
– Corrosive gases or vapors can attack and degrade the pump’s internal components, leading to reduced performance, increased wear, and potential failure.
2. Sealing and Contamination:
– Piston vacuum pumps rely on tight seals and clearances to maintain the vacuum and prevent leakage.
– Corrosive gases or vapors can degrade the seals and compromise their effectiveness.
– This can result in increased leakage, reduced pumping efficiency, and potential contamination of the pump and the surrounding environment.
3. Maintenance and Service:
– Handling corrosive gases or vapors requires specialized knowledge, materials, and maintenance procedures.
– The pump may need additional protective measures, such as corrosion-resistant coatings or specialized seal materials, to withstand the corrosive environment.
– Regular inspection, cleaning, and replacement of components may also be necessary to maintain the pump’s performance and prevent damage.
4. Alternative Pump Options:
– If corrosive gases or vapors are involved in the application, it is advisable to consider alternative pump technologies that are specifically designed to handle such substances.
– For corrosive gases, chemical-resistant pumps like diaphragm pumps, peristaltic pumps, or dry screw pumps may be more suitable.
– These pumps are constructed with materials that offer superior resistance to corrosion and can handle a wide range of corrosive substances.
– It is essential to consult the pump manufacturer or a vacuum system specialist to select the appropriate pump for handling corrosive gases or vapors.
In summary, piston vacuum pumps are generally not recommended for handling corrosive gases or vapors due to their construction materials, sealing limitations, and the potential for damage and contamination. It is crucial to choose a pump specifically designed to handle corrosive substances or consider alternative pump technologies that can provide the required chemical resistance and performance.
editor by CX 2023-12-11
China Best Sales Pneumatic Powered Vacuum Pumps for The Underground Coal Mine Industry vacuum pump oil near me
Product Description
Air operated double diaphragm pump (AODD Pump, Pneumatic pump, Vacuum pump, Air Pump)
The BQG series of mine diaphragm pumps produced by our company adopts, absorbs and improves the most advanced production technology and technology of pneumatic diaphragm pumps in the world. This product is specially designed for coal mines and has traditional submersible electric pumps, mud pumps, impurity pumps, All the functions of the flexible shaft pump are a revolution of the traditional mine water pump. The key is to completely solve the safety problem of traditional water pump,which can provide high delivery speed even under low air pressure and is compatible with a wide range of materials, and has an anti-stall design, modular air motor / fluid part.
They can be applied in underground mines to discharge clean water or sewage containing CHINAMFG particles (volume concentration less than 2%), and also be used in non-coal mines and other occasions with similar conveying media.
Air operated double diaphragm pump working environment conditions
1. Compressed air for power use, the pressure should be in the range of 0.2 ~ 0.7mpa;
2. The temperature of the conveying medium shall not exceed 40ºC;
3. The PH of the conveying medium is in the range of 4 ~ 10;
4. The maximum diameter of CHINAMFG particles shall not exceed 6 ~ 9mm, and the volume concentration shall not exceed 2%;
5. Ambient temperature: -20ºC ~ 50ºC;
6. Ambient humidity: ≤95% (when ambient temperature is +25ºC);
7. Atmospheric pressure: 80kPa ~ 106kPa;
8. It is suitable for coal mine underground coal dust and methane explosive gas danger place, but does not destroy the insulation corrosive gas place.
| Model | Rated flow | Discharge pressure | Rated wind pressure | Max consumed air | Transfered particles maximum diameter | Overall size (mm) |
Weight (kg) |
Size (Inch) |
| L/min | MPa | MPa | m3/min | mm | ||||
| BQG450/0.2 | 450 | 0.2 | 0.5 | 3 | 9 | 536×477×888 | 48.5 | 3 |
| BQG320/0.3 | 320 | 0.3 | 0.5 | 3 | 9 | 536×477×888 | 48.5 | 3 |
| BQG350/0.2 | 350 | 0.2 | 0.5 | 2.5 | 7 | 438×390×644 | 29.7 | 2 |
| BQG250/0.3 | 250 | 0.3 | 0.5 | 2.5 | 7 | 438×390×644 | 29.7 | 2 |
| BQG200/0.4 | 200 | 0.4 | 0.5 | 2.5 | 7 | 438×390×644 | 29.7 | 2 |
| BQG125/0.45 | 125 | 0.45 | 0.5 | 2.5 | 7 | 438×390×644 | 29.7 | 2 |
| BQG150/0.2 | 150 | 0.2 | 0.5 | 2 | 6 | 400×340×489 | 20.7 | 1.5 |
| BQG140/0.3 | 140 | 0.3 | 0.5 | 2 | 6 | 400×340×489 | 20.7 | 1.5 |
| BQG100/0.4 | 100 | 0.4 | 0.5 | 2 | 6 | 400×340×489 | 20.7 | 1.5 |
| After-sales Service: | Available |
|---|---|
| Warranty: | 1 Years |
| Transport Package: | Normal Packaging |
| Specification: | 1.5inch, 2inch, 3 inch, etc. |
| Trademark: | Kuangan |
| Origin: | Shandong, China |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
editor by CX 2023-12-11
China manufacturer Vacuum Distillation Pump for Dairy (4 kW, 165 m3/h, 33 mbar) , Food, and Chemical Processing with Best Sales
Product Description
Product Description
The 2BV series liquid ring vacuum pump and compressor are suitable for extracting gases and water vapor, and the suction pressure can reach 33mbar absolute pressure (97% vacuum degree). When the vacuum pump works for a long time under a suction pressure lower than 80mbar, an erosion protection tube should be connected to protect the pump. An atmospheric ejector can be installed directly on the vacuum pump to achieve a suction pressure of up to 10mbar. As a compressor, the maximum pressure can reach 0.26Mh (absolute pressure).
The 2BV series liquid ring vacuum pump and compressor are widely used in fields such as petrochemicals, pharmaceuticals, food, sugar making, and plastics industries. Since the compression process of gas is isothermal during operation, it is not prone to danger when compressing and suctioning flammable and explosive gases, and its application is more extensive.
Features
The pump and motor are coaxially designed to save space and are easy to install and maintain.
Mechanical seals are used as standard configuration, and the flexible valve plate automatically adjusts the size of the exhaust hole, achieving high efficiency and energy saving, with no liquid leakage and no environmental pollution.
The pump runs smoothly, with a noise level as low as 62 decibels, small size, and easy to move.
A unified corrosion-resistant design, with a bronze impeller to improve the pump’s corrosion resistance, and stainless steel materials are more suitable for more demanding requirements.
A unique flexible exhaust design that does not produce over-compression, ensuring the best efficiency of 2BV A within its performance range.
Example of selection:
A. Design point parameters:
Suction volume V = 100m3/h
Suction pressure P1 = 40mbar. a.
B. Other parameters are the same as standard conditions (see note)
Select the curve closest to the design point A.
C. In this example, it is 71V
Find the product model corresponding to the curve number, which is the order number, but it is limited to the standard type.
In this example, the pump type can be found from 71V:
2BV071-ONCO3-7P
Note:
The performance curve is based on the conditions of saturated air at 20°C, working fluid temperature of 15°C, and exhaust pressure of 1013mbar. Performance tolerance is ±10%.
customer review
Product Parameters
| Model | Motor Power kW | Maximum Air Flow m3/h |
Maximum Pressure mbar |
Inlet Diameter mm |
Discharge diameter mm |
Maximum Pressure with one-stage atmospheric pump hpa |
| 2BV2060 | 0.81 | 27 | 33 | G1″ | G1″ | 10 |
| 2BV2061 | 1.45 | 55 | 33 | G1″ | G1″ | 10 |
| 2BV2070 | 2.35 | 80 | 33 | G1/2″ | G1/2″ | 10 |
| 2BV2071 | 3.85 | 110 | 33 | G1/2″ | G1/2″ | 10 |
| 2BV5110 | 4 | 165 | 33 | DN50 | DN50 | 10 |
| 2BV5111 | 5.5 | 230 | 33 | DN50 | DN50 | 10 |
| 2BV5121 | 7.5 | 280 | 33 | DN65 | DN65 | 10 |
| 2BV5131 | 11 | 400 | 33 | DN65 | DN65 | 10 |
| 2BV5161 | 15 | 500 | 33 | DN80(3″) | DN80(3″) | 10 |
Detailed Photos
Company presentation
Workshop display
Product gallery
| After-sales Service: | Online |
|---|---|
| Warranty: | 1 Years |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Kinetic Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
How Do Vacuum Pumps Impact the Quality of 3D Printing?
Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:
3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:
1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.
2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.
3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.
4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.
5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.
6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.
7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.
In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.
What Are the Primary Applications of Vacuum Pumps?
Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Processes:
Vacuum pumps play a vital role in numerous industrial processes, including:
– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.
– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.
– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.
– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.
2. Laboratory and Research:
Vacuum pumps are extensively used in laboratories and research facilities for various applications:
– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.
– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.
– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.
– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.
3. Semiconductor and Electronics Industries:
High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:
– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.
– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.
– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.
4. Medical and Healthcare:
Vacuum pumps have several applications in the medical and healthcare sectors:
– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.
– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.
– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.
5. HVAC and Refrigeration:
Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:
– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.
– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.
6. Power Generation:
Vacuum pumps play a role in power generation applications:
– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.
– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.
These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.
editor by CX 2023-12-11
China high quality 2BV5110 High Pressure 15kw Electric Water Liquid Ring Vacuum Pump a/c vacuum pump
Product Description
Product Description
2BV Series Water Ring Vacuum Pump
Overview
2BV series water ring vacuum pump is suitable for pump air with water vapor, inspiratory pressure can reach 33mbar absolute pressure (97% vacuum degree). When the pump works under the inspiratory pressure is close to limit vacuum (work fluid saturation vapour pressure) for long time, should connecting cavitation protecting tube, to protect the pump. When work as the compressor, the greatest pressure is up to 0.26 MPa (absolute pressure).
As a new generation energy-saving products, with its excellent performance and numerous advantages, 2BV series water ring vacuum pumps will be fully replace SK, 2SK series water ring vacuum pumps and W, WY, WL series reciprocating pump.
Main Features
1. Direct coupling design, save space, easy to install and convenient maintenance.
2. All equipped with cavitation protection tube, if works under limit work pressure, open cavitation protection tube (or with separator connection) can maximum guarantee inspiratory effect under the condition of cavitation, and protect the pump.
3. 2BV series can be equipped with stainless steel impeller, high strength and durability, and improves the corrosion resistance of the pump.
4. Unique flexible air outlet design, won’t produce over compression, ensure its performance efficiency is the best.
5. All adopt Y2 series motor, IP54\IP55 pretection (ordinary, IP44), insulation class F (ordinary is class B insulation).
6. The flexible seal can be completely PTFE, which can greatly extend pump service life under harsh conditions.
| Model | Max. Capacity | Limit Pre. mbar(MPa) | Power kW | Ex. Grade | Protect. G | Speed r. p. m | Water Flow L/min | dB(A) | W( kg) | |
| m 3 /min | m 3 /h | |||||||||
| 2BV2 060 | 0.45 | 27 |
33mbar |
0.81 |
N/A |
IP54 |
2840 | 2 | 62 | 31 |
| 2BV2 061 | 0.86 | 52 | 1.45 | 2840 | 2 | 65 | 35 | |||
| 2BV2 070 | 1.33 | 80 | 2.35 | 2860 | 2.5 | 66 | 56 | |||
| 2BV2 071 | 1.83 | 110 | 3.85 | 2880 | 4.2 | 72 | 65 | |||
| 2BV2 060-Ex | 0.45 | 27 | 1.1 |
dIIBT4 |
IP55 |
2840 | 2 | 62 | 39 | |
| 2BV2 061-Ex | 0.86 | 52 | 1.5 | 2840 | 2 | 65 | 45 | |||
| 2BV2 070-Ex | 1.33 | 80 | 3 | 2860 | 2.5 | 66 | 66 | |||
| 2BV2 071-Ex | 1.83 | 110 | 4 | 2880 | 4.2 | 72 | 77 | |||
| 2BV5 110 | 2.75 | 165 | 4 |
N/A |
IP54 |
1440 | 6.7 | 63 | 103 | |
| 2BV5 111 | 3.83 | 230 | 5.5 | 1440 | 8.3 | 68 | 117 | |||
| 2BV5 121 | 4.66 | 280 | 7.5 | 1440 | 10 | 69 | 149 | |||
| 2BV5 131 | 6.66 | 400 | 11 | 1460 | 15 | 73 | 205 | |||
| 2BV5 161 | 8.33 | 500 | 15 | 970 | 20 | 74 | 331 | |||
| 2BV6 110 | 2.75 | 165 | 4 |
dIIBT4 |
IP55 |
1440 | 6.7 | 63 | 153 | |
| 2BV6 111 | 3.83 | 230 | 5.5 | 1440 | 8.3 | 68 | 208 | |||
| 2BV6 121 | 4.66 | 280 | 7.5 | 1440 | 10 | 69 | 240 | |||
| 2BV6 131 | 6.66 | 400 | 11 | 1460 | 15 | 73 | 320 | |||
| 2BV6 161 | 8.33 | 500 | 15 | 970 | 20 | 74 | 446 | |||
Detailed Photos
Packaging & Shipping
Packing Details : One pump in One plywood case
Delivery Details : 30 days after order confirmation
Standard package without original wood, no fumigation needed.
Company Profile
ZheZheJiang oto Pump Industrial Co., Ltd. is a professional pump manufacturer integrating R&D, manufacturing, sales and service as a whole, which has been certified by ISO9001 international quality management system.
Located in Xihu (West Lake) Dis.a Industrial Park, ZheJiang , CHINAMFG Pump Industrial possesses 2 manufacturing bases in ZheJiang and ZHangZhoug. Since our inception, CHINAMFG Pump Industrial has been committed to the innovation and development of various pumps. Our leading products include self-priming trash pump, centrifugal pump, submersible pump, diaphragm pump, vacuum pump, diesel pump, fire pump, etc.
FAQ
Q: Can I chat with you online? What is your company official website?
Q: What type of company CHINAMFG is?
A: CHINAMFG is a manufacture and trading company, has factories in ZheJiang and ZHangZhoug, with export and import license.
Q: What kinds of pumps do you supply?
A: Our products including self-priming trash pump, centrifugal pump, diaphragm pump, submersible pump, chemical pump, oil pump, diesel pump, fire fighting pump, etc.
Q: What is your payment terms?
A: Alibaba Trade Assurance, Western Union, Paypal, T/T, L/C, etc.
Q: Can you provide OEM, ODM service?
A: Yes. We have factories in ZheJiang and ZHangZhoug, we can make products according to your requirements.
Q: Why should we buy from you?
A: We are committed to provide best quality products at minimum delivery time and competitive price. We believe this is what customer wants. We are satified until customers are.
Q: What is your warranty period?
A: We provide 1 year of unconditional warranty on our products for the manufacturing defects.
Q: What about delivery time?
A: Normally our production time is within 2 weeks. Please confirm before order.
| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Low Vacuum |
| Samples: |
US$ 600/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What Are the Advantages of Using Oil-Sealed Vacuum Pumps?
Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:
1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.
2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.
3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.
4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.
5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.
6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.
7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.
8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.
9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.
10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.
These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
What Is a Vacuum Pump, and How Does It Work?
A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:
A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:
1. Sealed Chamber:
The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.
2. Inlet and Outlet:
The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.
3. Mechanical Action:
The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:
– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.
– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.
– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.
4. Gas Evacuation:
As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.
5. Exhaust or Collection:
Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.
6. Pressure Control:
Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.
7. Monitoring and Safety:
Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.
It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.
In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.
editor by CX 2023-12-11
China high quality Diesel Water Pump Cast Iron Pump CZPT Power Ymdp20I Ymdp30I Ymdp40I vacuum pump connector
Product Description
The size of cast iron pump are mainly 1.5 inch /2inch /3 inch and 4 inch they have a max head of up to 80 m ,they are usually used for firefighting .
The quality of our pumps are quite good as our pump power is produced by ourselves .the pump body is chosen from designated factory with strict inspection ,the factory assembly process is properly managed . in 2018,our pumps were tendered by the Nigerian government for 2000 units ,our pumps were designated as “municipal “pumps in the Philippines, and a large number of pumps were used by the government .
| After-sales Service: | Provide Spare Parts and Technological Guidance |
|---|---|
| Warranty: | 12 Months |
| Max.Head: | 50-80m |
| Max.Capacity: | 300-400 L/min |
| Driving Type: | Motor |
| Material: | Cast Iron |
| Customization: |
Available
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Can Piston Vacuum Pumps Create a Deep Vacuum?
Yes, piston vacuum pumps have the capability to create a deep vacuum. Here’s a detailed explanation:
Piston vacuum pumps are designed to generate and maintain a vacuum by using a reciprocating piston mechanism. They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), which is considered a deep vacuum range.
When the piston moves downward during the suction stroke, it creates a vacuum within the cylinder. This allows gas or air from the system being evacuated to enter the cylinder. As the piston moves up during the compression stroke, the gas is expelled from the cylinder, reducing its volume and increasing its pressure. This cyclic process continues, gradually reducing the pressure within the system.
One of the factors that contribute to the ability of piston vacuum pumps to create a deep vacuum is the use of an airtight seal between the piston and cylinder walls. This seal prevents the gas from leaking back into the evacuated system, allowing the pump to maintain the desired vacuum level.
It’s important to note that the achievable vacuum level of a piston vacuum pump can depend on various factors, including the design of the pump, the materials used, the quality of the seals, and the operating conditions. Additionally, the flow rate of the pump may be lower compared to other types of vacuum pumps, as piston pumps are typically designed for applications that require low flow rates but high vacuum levels.
In summary, piston vacuum pumps can create a deep vacuum in the millitorr to micron range. With their reciprocating piston mechanism and airtight seals, they are capable of generating and maintaining a vacuum suitable for applications that require deep vacuum conditions.
What Industries Commonly Rely on Piston Vacuum Pumps?
Various industries rely on piston vacuum pumps for their specific applications and requirements. Here’s a detailed explanation:
1. Manufacturing and Industrial Processes:
– Piston vacuum pumps find extensive use in manufacturing and industrial processes across different sectors.
– They are commonly employed in vacuum packaging, where they help create a vacuum environment to preserve and extend the shelf life of food products.
– In the automotive industry, piston vacuum pumps are utilized in brake booster systems to provide the necessary vacuum for power braking.
– Other industrial applications include vacuum molding, vacuum drying, vacuum distillation, and vacuum filtration.
2. Pharmaceuticals and Medical Industry:
– The pharmaceutical and medical industry extensively relies on piston vacuum pumps for various critical processes.
– These pumps are used in pharmaceutical manufacturing for vacuum drying, solvent recovery, and distillation processes.
– In medical applications, piston vacuum pumps are utilized in vacuum suction devices and medical laboratory equipment.
– They are also employed in vacuum autoclaves for sterilization purposes.
3. Research and Laboratory Settings:
– Piston vacuum pumps are commonly found in research laboratories and scientific facilities.
– They are used for creating vacuum conditions in laboratory equipment such as vacuum ovens, freeze dryers, and vacuum desiccators.
– These pumps are crucial for applications like sample preparation, material testing, and scientific experiments requiring controlled environments.
4. Electronics and Semiconductor Manufacturing:
– The electronics and semiconductor industry heavily relies on piston vacuum pumps for various manufacturing processes.
– They are utilized in vacuum deposition systems for thin film coating, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD).
– Piston pumps are also employed in vacuum furnaces for heat treatment processes in semiconductor fabrication.
– Other applications include vacuum packaging of electronic components and devices.
5. Food Processing and Packaging:
– Piston vacuum pumps play a significant role in the food processing and packaging industry.
– They are used for vacuum packaging of perishable food items, preventing spoilage and extending shelf life.
– In food processing, these pumps assist in vacuum concentration, freeze drying, and deaeration processes.
6. Environmental and Waste Management:
– Piston vacuum pumps find applications in environmental and waste management sectors.
– They are used in vacuum systems for wastewater treatment, including processes like aeration, filtration, and sludge dewatering.
– Piston pumps also assist in industrial and municipal waste management systems for vacuum collection or transfer of waste materials.
7. Other Industries:
– Piston vacuum pumps have diverse applications in additional industries:
– They are used in the glass manufacturing industry for vacuum lifting and handling of glass sheets or products.
– Piston pumps find application in the printing industry for vacuum feeding and ink transfer systems.
– They are employed in the power generation industry for steam condenser evacuation and turbine sealing systems.
In summary, piston vacuum pumps find widespread use in industries such as manufacturing and industrial processes, pharmaceuticals and medical, research and laboratory settings, electronics and semiconductor manufacturing, food processing and packaging, environmental and waste management, as well as in other sectors like glass manufacturing, printing, and power generation.
Can Piston Vacuum Pumps Handle Corrosive Gases or Vapors?
Piston vacuum pumps are generally not suitable for handling corrosive gases or vapors. Here’s a detailed explanation:
1. Construction Materials:
– Piston vacuum pumps are typically constructed with materials such as cast iron, aluminum, stainless steel, and various elastomers.
– While these materials offer good resistance to normal operating conditions, they may not be compatible with corrosive substances.
– Corrosive gases or vapors can attack and degrade the pump’s internal components, leading to reduced performance, increased wear, and potential failure.
2. Sealing and Contamination:
– Piston vacuum pumps rely on tight seals and clearances to maintain the vacuum and prevent leakage.
– Corrosive gases or vapors can degrade the seals and compromise their effectiveness.
– This can result in increased leakage, reduced pumping efficiency, and potential contamination of the pump and the surrounding environment.
3. Maintenance and Service:
– Handling corrosive gases or vapors requires specialized knowledge, materials, and maintenance procedures.
– The pump may need additional protective measures, such as corrosion-resistant coatings or specialized seal materials, to withstand the corrosive environment.
– Regular inspection, cleaning, and replacement of components may also be necessary to maintain the pump’s performance and prevent damage.
4. Alternative Pump Options:
– If corrosive gases or vapors are involved in the application, it is advisable to consider alternative pump technologies that are specifically designed to handle such substances.
– For corrosive gases, chemical-resistant pumps like diaphragm pumps, peristaltic pumps, or dry screw pumps may be more suitable.
– These pumps are constructed with materials that offer superior resistance to corrosion and can handle a wide range of corrosive substances.
– It is essential to consult the pump manufacturer or a vacuum system specialist to select the appropriate pump for handling corrosive gases or vapors.
In summary, piston vacuum pumps are generally not recommended for handling corrosive gases or vapors due to their construction materials, sealing limitations, and the potential for damage and contamination. It is crucial to choose a pump specifically designed to handle corrosive substances or consider alternative pump technologies that can provide the required chemical resistance and performance.
editor by CX 2023-12-11
China OEM Shanghai CHINAMFG Oil Vacuum Pump with high quality
Product Description
Pump description:
1.Introduction :
The 2X series vacuum pump is of two-stage structure, its operation performance consists of 2 parts, high-pressure stage and low pressure stage. Its suction port is connected with the vacuum container or other vacuum equipments to helps intaking or draining the gas inside the container during operation. When the equipment is in vacuum, the high-pressure stage drain valve will be closed, then the gas suctioned by the high-pressure stage will be transferred to the second stage, after that, the gas will be suctioned and drained through the second stage, so that the vacuum equipment can get a certain extent vacuum. The technical parameter of the pump is 6×10-2Pa. According to the user’s operation requirements, to equip a vacuum booster pump, and this pump is used as a backing pump. Since the booster pump increased suction force, accompanied with the continuous suction of the backing pump, the equipment will obtain higher vacuum percentage.
2. Features:
2.1 Wide range of free-air capacities to match specific applications
2.2 Positive pressure oil system ensures proper lubrication and prevents oil starvation under high gas loads
2.3 Fast acting inlet valve protects internal components against oil and air contamination if the pump stops while under vacuum
2.4 Gas ballast valve limits internal condensation; Lets you use pump when condensable vapors are present.
Specifications:
Applications:
vacuum coating,vacuum heat treatment,vacuum smelting,vacuum tube,bulb,chemicals,packing,forming,health and medical appliances,laboratory,vacuum drying machines and vacuum filtering.
Trouble shooting:
Company overview:
Established in 1986, our company has been focusing on the development and manufacture of vacuum pumps and water pumps.We are a comprehensive pump company integrating production, sales and after-sales maintenance services.
The main products include liquid ring vacuum pumps;rotary vane vacuum pumps;roots vacuum pump;centrifugal water pump and customized vacuum pump system,which are widely used in all kinds of plastic extrusion line;medical and pharmaceutical industry(autoclave sterilizer/capsule filling and sealing machine);food-related industry(beverage machine/milking machine/sugar plant);chemical industry;power plant;coal mine etc.
FAQ:
1. Q: Are you a manufacturer or trading company?
A: We are manufacturer of vacuum pumps and water pumps in China since 1986.
2. Q: What’s your MOQ?
A: One set is ok.
3. Q: What’s your payments terms?
A: T/T, Western Union……
4. Q: What certificates do you have?
A: CE, ISO 9001 ….
5. Q: How about the warranty?
A: 12 months warranty since delivery.
6. Q: What’s the delivery time?
A: For different models,different motor specs and different material,delivery time is different,please double confirm with our sales team.
7. Q: Can you do OEM brand?
A: Yes, welcome.
8. Q: Quality reliable?
A: We have whole testing system controlled by micro-machine,testing performance curve can be sent to clients before arrange delivery.
| Warranty: | One Year |
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| Acting Form: | Double-Acting |
| Type: | Vane Pump |
| Displacement: | Variable Pump |
| Performance: | Health |
| Certification: | CE, ISO |
| Customization: |
Available
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How Are Vacuum Pumps Employed in the Production of Electronic Components?
Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:
The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:
1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.
2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.
3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.
4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.
5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.
6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.
7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.
It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.
In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.
What Is the Difference Between Dry and Wet Vacuum Pumps?
Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:
Dry Vacuum Pumps:
Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:
1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.
2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.
3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.
Wet Vacuum Pumps:
Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:
1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.
2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.
The main differences between dry and wet vacuum pumps can be summarized as follows:
1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.
2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.
3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.
It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.
In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.
What Are the Primary Applications of Vacuum Pumps?
Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:
1. Industrial Processes:
Vacuum pumps play a vital role in numerous industrial processes, including:
– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.
– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.
– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.
– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.
2. Laboratory and Research:
Vacuum pumps are extensively used in laboratories and research facilities for various applications:
– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.
– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.
– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.
– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.
3. Semiconductor and Electronics Industries:
High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:
– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.
– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.
– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.
4. Medical and Healthcare:
Vacuum pumps have several applications in the medical and healthcare sectors:
– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.
– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.
– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.
5. HVAC and Refrigeration:
Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:
– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.
– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.
6. Power Generation:
Vacuum pumps play a role in power generation applications:
– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.
– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.
These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.
editor by CX 2023-12-10
China manufacturer 3cfm Medical Suction Rocking Piston Vacuum Pump with high quality
Product Description
Product Parameter
| NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median. | |
| Model Number | ZGK-80 |
| Performance Data | |
| Head configuration | Pressure parallel flow |
| Nominal voltage/frequency | 220V/50HZ |
| Max. Current | 0.9A |
| Max. Power | 190W |
| Max. Flow | 80L/MIN |
| Max. Vacuum | -90Kpa |
| Speed at rated load | 1400RPM |
| Noise | <52dB |
| Max.Pressure restart | 0 PSI |
| Electrical Data | |
| Motor type[Capacitance] | P.S.C(8uF) |
| Motor insulation class | B |
| Thermal switch[Open temperature] | Thermally protected(145°C) |
| Line lead wire color,gauge | Brown(hot),blue(neutral),18AWG |
| Capacitor lead wire color,gauge | Black,black,18 AWG |
| General Data | |
| Operating ambient air temperature | 50° to 104°F(10° to 40°C) |
| Safety certification | ETL |
| Dimension(LXWXH) | 192X99X151 MM |
| Installation size | 129X70 MM |
| Net weight | 6.5KG |
| Application | Medical suctions, lab,vacuum packaing etc. |
Product Application
Our manufacturing process
Our Service
| After-sales Service: | on Line Support and Free Spare Parts |
|---|---|
| Air Flow: | 80 L/Min |
| Vacuum: | -90kpa |
| Noise: | ≤52dB(a) |
| Brand Name: | OEM |
| Voltage: | 220V 50Hz |
| Samples: |
US$ 85/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can Piston Vacuum Pumps Create a Deep Vacuum?
Yes, piston vacuum pumps have the capability to create a deep vacuum. Here’s a detailed explanation:
Piston vacuum pumps are designed to generate and maintain a vacuum by using a reciprocating piston mechanism. They can achieve vacuum levels ranging from millitorr (10-3 Torr) to microns (10-6 Torr), which is considered a deep vacuum range.
When the piston moves downward during the suction stroke, it creates a vacuum within the cylinder. This allows gas or air from the system being evacuated to enter the cylinder. As the piston moves up during the compression stroke, the gas is expelled from the cylinder, reducing its volume and increasing its pressure. This cyclic process continues, gradually reducing the pressure within the system.
One of the factors that contribute to the ability of piston vacuum pumps to create a deep vacuum is the use of an airtight seal between the piston and cylinder walls. This seal prevents the gas from leaking back into the evacuated system, allowing the pump to maintain the desired vacuum level.
It’s important to note that the achievable vacuum level of a piston vacuum pump can depend on various factors, including the design of the pump, the materials used, the quality of the seals, and the operating conditions. Additionally, the flow rate of the pump may be lower compared to other types of vacuum pumps, as piston pumps are typically designed for applications that require low flow rates but high vacuum levels.
In summary, piston vacuum pumps can create a deep vacuum in the millitorr to micron range. With their reciprocating piston mechanism and airtight seals, they are capable of generating and maintaining a vacuum suitable for applications that require deep vacuum conditions.
What Is the Energy Efficiency of Piston Vacuum Pumps?
The energy efficiency of piston vacuum pumps can vary depending on several factors. Here’s a detailed explanation:
1. Design and Technology:
– The design and technology used in piston vacuum pumps can significantly influence their energy efficiency.
– Modern piston pump designs often incorporate features such as optimized valve systems, reduced internal leakage, and improved sealing mechanisms to enhance efficiency.
– Advancements in materials and manufacturing techniques have also contributed to more efficient piston pump designs.
2. Motor Efficiency:
– The motor driving the piston pump plays a crucial role in overall energy efficiency.
– High-efficiency motors, such as those adhering to energy efficiency standards like NEMA Premium or IE3, can significantly improve the energy efficiency of the pump.
– Proper motor sizing and matching to the pump’s load requirements are also important to maximize efficiency.
3. Control Systems:
– The use of advanced control systems can optimize the energy consumption of piston vacuum pumps.
– Variable frequency drives (VFDs) or speed control systems can adjust the pump’s operating speed based on the demand, reducing energy consumption during periods of lower demand.
– Smart control algorithms and sensors can also help optimize the pump’s performance and energy efficiency.
4. System Design and Integration:
– The overall system design and integration of the piston vacuum pump within the application can impact energy efficiency.
– Proper sizing and selection of the pump based on the specific application requirements can ensure that the pump operates within its optimal efficiency range.
– Efficient piping and ducting design, as well as minimizing pressure losses and leaks, can further improve the overall energy efficiency of the system.
5. Load Profile and Operating Conditions:
– The load profile and operating conditions of the piston vacuum pump have a significant impact on energy consumption.
– Higher vacuum levels or flow rates may require more energy to be supplied by the pump.
– Operating the pump continuously at maximum capacity may lead to higher energy consumption compared to intermittent or variable load conditions.
– It’s important to evaluate the specific operating requirements and adjust the pump’s operation accordingly to optimize energy efficiency.
6. Comparing Efficiency Ratings:
– When comparing the energy efficiency of different piston vacuum pumps, it can be helpful to look for efficiency ratings or specifications provided by the manufacturer.
– Some manufacturers provide efficiency data or performance curves indicating the pump’s energy consumption at various operating points.
– These ratings can assist in selecting a pump that meets the desired energy efficiency requirements.
In summary, the energy efficiency of piston vacuum pumps can be influenced by factors such as design and technology, motor efficiency, control systems, system design and integration, load profile, and operating conditions. Considering these factors and evaluating efficiency ratings can help in selecting an energy-efficient piston vacuum pump for a specific application.
Are There Oil-Free Piston Vacuum Pump Options Available?
Yes, there are oil-free piston vacuum pump options available. Here’s a detailed explanation:
1. Oil-Free Technology:
– Traditional piston vacuum pumps use oil as a lubricant and sealant in their operation.
– However, advancements in vacuum pump technology have led to the development of oil-free piston vacuum pumps.
– Oil-free piston pumps are designed to operate without the need for lubricating oil, eliminating the risk of oil contamination and the need for oil changes.
2. Dry Running Operation:
– Oil-free piston vacuum pumps achieve lubrication and sealing through alternative means.
– They often utilize materials such as self-lubricating polymers or advanced coatings on the piston and cylinder surfaces.
– These materials reduce friction and provide sufficient sealing to maintain vacuum levels without the need for oil.
3. Applications:
– Oil-free piston vacuum pumps are suitable for a wide range of applications where oil contamination is a concern.
– They are commonly used in industries such as food and beverage, pharmaceutical, electronics, laboratories, and medical where a clean and oil-free vacuum environment is required.
4. Advantages:
– The primary advantage of oil-free piston vacuum pumps is their ability to provide a clean and oil-free vacuum.
– They eliminate the risk of oil contamination, which is crucial in sensitive applications such as semiconductor manufacturing or pharmaceutical production.
– Oil-free pumps also simplify maintenance since there is no need for oil changes or regular oil monitoring.
5. Considerations:
– While oil-free piston vacuum pumps offer advantages, they also have some considerations to keep in mind.
– They may have slightly lower ultimate vacuum levels compared to oil-lubricated pumps.
– The absence of oil as a lubricant may result in slightly higher operating temperatures and increased wear on piston and cylinder surfaces.
– It’s important to select an oil-free piston vacuum pump that is suitable for the specific application requirements and consider the trade-offs between performance, cost, and maintenance.
6. Alternative Pump Technologies:
– In some cases, where oil-free operation is critical or specific vacuum levels are required, alternative pump technologies may be more suitable.
– Dry screw pumps, claw pumps, or scroll pumps are examples of oil-free pump technologies that are widely used in various industries.
– These pumps offer oil-free operation, high pumping speeds, and can achieve lower vacuum levels compared to oil-free piston pumps.
In summary, oil-free piston vacuum pumps are available as an alternative to traditional oil-lubricated pumps. They provide a clean and oil-free vacuum environment, making them suitable for applications where oil contamination is a concern. However, it’s important to consider specific application requirements and explore alternative pump technologies if necessary.
editor by CX 2023-12-10
China Professional C150-1.5 Low Pressure High Pressure Turbo Blower China Manufacturers Floatation Mineral Beneficiation Vacuum Pump vacuum pump electric
Product Description
C150-1.5 Low Pressure High Pressure Turbo Blower China Manufacturers Floatation Mineral Beneficiation Vacuum Pump
Product Description
DECENT MACHINERY offers a full range of multistage centrifugal blowers with 20 models to choose from. We have the right blower for your application today and our Research and Development department is developing new models to meet your needs tomorrow.
Product performance ranges up to 98Kpa pressure or to -40Kpa vacuum and flows from 35 to 220 m³/min. Xihu (West Lake) Dis. manufactures blower and process control systems as well as provides complete blower packages with accessories to meet a wide variety of applications.
Series DM casting multistage centrifugal blower is a highly efficient blower product which is developed by our company to introduce American technology and has advanced levels in the world today.
This series of products adopts many proprietary or patented technologies, and the blower has much better performance than other competitors in lower noise levels, lower vibration, and higher efficiency.
All our equipment is submitted to a standard 8 hours rotational mechanical test in order to detect any housing heating, vibrations, or anomaly before shipment.
| Mutistage Centrifugal Blower | Multi-Stage Centrifugal Fan | Multi-Stage Centrifugal Fan |
Application:
1. Water Treatment
2. Wastewater Treatment
3. Biogas Recovery
4. Vacuum Cleaning
5. Air Knife Dry
6. Floatation and Mineral Beneficiation
7. Galvanization Process and Electric Plating
8. Fluid and Piscina Oxygenation
9. Process Gas Conveying
10. Papermaking and Printing
11. Air Firing (Desulfurization, Carbon Black, Blast CHINAMFG Process, and so on
Detailed Photos
The centrifugal blower housing consists of an inlet head with a special feature to direct air to the inlet of the first impeller and outlet head of special design to eliminate friction and multiple intermediate sections.
These parts are made in cast aluminum according to rigid Continental Industrie specifications, extreme care is to be exercised in the assembly of interlocking cast aluminum intermediate sections and annular diffusers (baffles). The entire assembly is securely held together actually with multiple tension rods which bind the entire housing into a CHINAMFG integral unit.
Product Parameters
Our Advantages
There are no parts in relative creep during operation. Since there is no friction and therefore no lubrication is necessary, the conveyed air is not polluted. Moreover, the main advantages of using Decent Machinery multistage centrifugal blowers are:
1.Easy Installation;
2.Low Noise Level;
3.No Vibration;
4.Pulsation Free Gas Flow;
5.No Gas Contamination;
6.Minimal Maintenance.
Company Profile
Packaging & Shipping
Certifications
| After-sales Service: | Yes |
|---|---|
| Warranty: | 1 Year |
| Type: | Centrifuge |
| Method: | Chemical Treatment |
| Usage: | Industrial |
| Density: | 1.2kg/M³ |
| Customization: |
Available
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?
When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:
Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.
Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:
1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.
2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.
3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.
4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.
5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.
6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.
It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.
In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
editor by CX 2023-12-10
China supplier 100% Oill Free Lab Vacuum Pump to Extract and Transfer Gases with Low Price vacuum pump brakes
Product Description
Product Description
Diaphragm Vacuum Pump(GM-1.00)
Working Principle:
The reciprocating movement of the diaphragm compresses and stretches the air in the pump chamber to form a vacuum, under the effect of the pressure difference, which is generated between the pump suction port and the external atmospheric pressure,the gas is pressed into the pump chamber,and then discharged from the exhaust port.
Relative Products:
Main Feature:
•Chemical Resistance
•Compact
•100% Oil-free
•Plug and play
•Small Footprint
•Fixing Sucker
•Low Maintenance
•Low noise and Low Vibration
•Thermal protection device
Applicaiton:
It is widely used in scientific research laboratories, instruments and meters, chemical analysis, bioengineering, automatic control, environmental protection, water treatment and many other fields.
For example:
Vacuum Adsorption
Solvent Filtration
Vacuum Disillation
Vacuum Drying
Compressing And Converting Gas
SPE (Solid Phase Extraction)
Packaging & Shipping
Certifications
Company Profile
ZheJiang CHINAMFG Experiment Equipment Co.,ltd is renowned as an experienced manufacture of Vacuum Pumps and Filtration Apparatus since 1993.
We are located in ZheJiang Xihu (West Lake) Dis. New Hi-Tech Zone,a villa style facility with 400 square meters,which includes research,development,production,inspection and selling department.
Our sales network is spread throughout China to extends to the United States,Europe,the Middle East,Asia and other regions of the world.We have a long-term strategic cooperation agreement with the top 500 multinational companies. Welcome your inquiry.
FAQ
1.Are you a factory or distributor?
We are a factory,established in 1993.
2.What’s the minimum order quantity?
One set /One pkt
3. What is the delivery time?
3-5 working days after payment for regular models and 5-10 working days for customized models.
4. Can you accept OEM or ODM?
Yes, we can.
5.What is your Package?
Packed with standard carton and anti-shock foam protection inside,or according to your requirement.
6.After-Sales Service:
1). One-year Warranty
2).Training how to install and operate the instruments by video
3).7*24hoursTechnology Support by e-mail/Wechat/Mobile phone
7. How to choose the suitable equipment?
Tell us your requirements, our professional sales will introduce you the most suitable model.
8. How about the warranty for your products?
All of our products have 1 year warranty. During the guarantee period, if there are any problem with our instrument, we will help you to solve it by sending pictures, videos or free spare parts until things get fixed. Out of guarantee, we will also help you solve the problem,but not including send free spare parts to your country.
9. Can you offer the technical support, online or site training?
We will offer technical support like operating manual, operating videos to support or provided training material of the detailed products you are interested in. If you have chance to come to ZheJiang , welcome to our office, we have samples here, and we can show you how to operate them.
| After-sales Service: | Support |
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| Warranty: | 1year |
| Oil or Not: | Oil Free |
| Samples: |
US$ 310/Set
1 Set(Min.Order) | Order Sample |
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| Customization: |
Available
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?
Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:
Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.
Here are some key roles of vacuum pumps in semiconductor manufacturing:
1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.
2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.
3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.
4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.
5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.
6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.
7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.
8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.
Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.
Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by CX 2023-12-09