Custom pulley

Custom Pulleys
Ever-power gets the expertise and specialized capabilities to manufactures pulleys that are made for the most intricate applications. Our state-of-the-art technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we will be in a position to produce it no matter what size, materials or detail required. Furthermore to aid with your tasks Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You can even design your very own pulley model using our custom made 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard metal for all share pulleys and most custom pulleys. Nevertheless, there are a number of other components and completed such as steel or hard anodized aluminium that your application may require. Ever-power uses CNC technology and an experienced manufacturing team to create your customized pulleys with the fastest turnaround amount of time in the industry. Look at our Components and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other materials such as for example steel, bronze, plastic, aluminum, and brass.
We provide assistance through the style phase of client orders, to greatly help our customers have the most cost effective and effective pulley or sheave design.
We use the latest inspection gear that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Maximum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Custom parts mean a complete host of factors that a lot of producers can’t afford; things such as particular tooling, manufacturing, and processes. These special extras had a need to create customized parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in exactly in this manner. At Torque Transmissions, however, we’ve a different method of handling customized parts that makes better feeling for our business and for our clients businesses.
At Torque Transmitting we utilize a PULL production process. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth product flow. This type of production is an exemplory case of lean production and is the reason why we are able to make orders to customer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
No inventory: we make what is ordered
Same production process as is standard
Standardized tooling: we use our standard mold foundation system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s due date places the order in the production schedule
Once an order is started it moves through the manufacturing procedure without delays or queues
Pull-through production of the kind facilitates product customization because the products are produced if they are ordered. This allows us to offer products that will meet a customer’s requirements, rather than offering standard items that may not meet up with the needs of a customer or get the job done 100%.