Helical-worm gearmotors
Due to their design and from being combined with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you anticipate a drive alternative to impress you with its high level of efficiency and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP to you. These can be implemented separately in the modular system. In this manner, they offer you a massive range of sizes, gear ratios and electric motor sizes.
However, their greatest power is usually their running smoothness and their incredibly low noise development. A very important factor is certain – With the helical-worm gearmotors EP you are choosing a robust drive solution which you will hardly actually hear.
The overall concept offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear devices. This is how you save extra energy in the procedure of your systems and are in a position to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide variety of AC motors. In addition, you can freely configure all of the relevant properties. In this way, you can effectively make use of all the benefits provided by this mixture of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance can be achieved because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save time and money
By opting for among our gearmotors, you are already saving time and money with this selection and task planning. The reason being our modular system allows a multitude of combination options for gear units and motors. You can therefore reduce operating costs, count on a long service life and reap the benefits of simplified maintenance that is characteristic of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than one helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm wheel provide exceptional durability and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding efficiency, these drives can be utilized in every commercial sector and tailored to person torque and quickness requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during procedure make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique combination of optimized worm wheel material with special lubricants, optimized shape, this powerful motor achieves high degrees of effectiveness and torque. The casing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design makes it ideal for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:result shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capacity in smaller sized sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric output shafts, mounting pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal mounting on five sides or via a torque arm.
Sealed for Washdown: Retains contaminants and water out.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements in addition modular design to accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors established new specifications for reliability, effectiveness and economic climate with unparalleled features which includes hollow shafts in the smallest sizes. An inverter friendly design provides for easy integration at this point and a helical worm gear motor future proof alternative. The EP gear motor offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The motor terminal box can be mounted in substitute positions rotated in 90º steps around the engine frame providing for unparalleled integration options.
EP gear motors adhere to UNITED STATES and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total solution for our global customers.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose evidence,and can be used outdoors or in wet and dusty environments without the use of additional enclosures. Complete rated output is available at the result shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change initial after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel material with unique lubricants and optimized form, this powerful geared electric motor achieves high degrees of effectiveness and torque. The low contour design makes it suitable for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with long life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm gear combinations affords optimum functionality fulfilling a wide variety of ratio requirements. The 800 BR is usually functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All products shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All systems adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced option for the standard jobs anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors offered with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is on the electric motor shaft. This integrated compact design is an essential element for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter operation use of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision surface. The worm tires are made from particular wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal style. The housings are produced from high quality cast iron. The rugget wall space and internal ribbing ensure extremely torsional stiff and noise dampening housings. The exterior ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with rugged walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available because solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG